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Features of Chillers for Industrial Lasers
- Supports timed reservation and remote start and stop functions based on switch signals.
- It can support 10 sections of cooling and heat preservation curves.
- German imported water pumps are selected for greater peace of mind and safety.
- Microcomputer control system, precise temperature control within ±1℃.
- Equipped with a built-in fault detection system, it frees your hands.
ChillerOne— Your Reliable Chiller for Laser Machine Supplier
The laser machine chiller provided by ChillerOne is indispensable in your project. It features a series of high-end designs such as anti-freezing protection technology, compressor overload protection, leakage protection, reverse protection, etc.
ChillerOne is a professional supplier of laser machine chillers, providing you with one-on-one solutions. If you have any questions about ChillerOne products, please feel free to contact us at any time to obtain professional solutions.
Types of Industrial Laser Chillers
- Simple structure, no need for external water pipes, and flexible installation.
- Low maintenance cost, ready to use upon startup.
- The noise is relatively low.
- Just clean the filter screen on a daily basis.
Overall, air-cooled chillers are suitable for lasers under 40W, such as small engraving machines and teaching equipment.
- Direct contact with the heat source through the metal cold plate ensures fast and uniform heat conduction.
- It’s small water pump for circulating water with high efficiency and affordable cost. 50-100W medium-power lasers are suitable for applications such as metal cutting machines and marking machines.
- Compact in size, it can be placed inside the device, saving space.
- The heat dissipation is huge.
- Precise temperature control (±0.5℃) ensures long-term stable operation.
- It is equipped with filtering and alarm functions to automatically protect the core components.
If you have a laser with a power of over 100W, such as a thick plate cutting machine or welding equipment. I more hope you of water cooled type.
Reliable Certification
Recognized by international industrial authorities, our chillers are fully exportable and act as reliable cooling partners for industrial laser applications.
The Practical Application of Laser Chillers in Industry
Whether you are engaged in metal processing, making precision instruments, or in the medical field. As long as you use industrial laser machines, a reliable laser chiller is the secret weapon to ensure the stability of your equipment and its efficient operation. Just choose the right one!
When you use a laser to cut thick steel plates, stainless steel or precision plastic parts, the energy of that beam of light is concentrated. But do you know? The machine itself will also be affected by this heat wave. If the laser generator overheats, the beam will drift and the power will be unstable. This way, the edges cut out will be uneven and may even damage the lens.
Our chiller is specifically designed to absorb this waste heat, ensuring that the laser keeps working cool all the time. In this way, the edges of the things you cut out will be smoother. The machine’s lifespan will also be longer.
Laser welding of metal parts, especially those thin-walled or precision components, emphasizes both speed and firmness. However, the high temperature generated at the moment of welding will affect the quality of the weld seam. By the same token, make micro-holes in food packaging bags or drill precise small holes in plastic parts. If the temperature is not well controlled, the hole may deform or the seal may not be tight.
The chiller here is like a stabilizing anchor, holding down the laser source. Make sure your welding points are firm and uniform, and the holes you drill are of uniform size and accurate position.
For instance, engraving patterns on phone cases, marking QR codes on electronic components, and engraving logos on acrylic. When the temperature fluctuates, the result is that the edges of the pattern you carefully designed become blurred and the code cannot be scanned.
The laser chiller keeps the laser head in the best condition at all times. Only in this way can the patterns you carve be clear and the marked characters always look so vigorous.
You might not expect that laser water chillers have also made significant contributions in treating and saving lives. Orthopedics uses it to treat intervertebral disc protrusion. Even in tumor treatment, it has its presence.
Overheating not only affects the therapeutic effect but may also scald human tissues. The laser chiller ensures a stable output of laser energy, making the treatment process gentler and safer.
See the Industrial Lasers Chiller in Action
Watch how the industrial lasers chiller delivers stable temperature control, fast cooling response, and reliable performance in real industrial working conditions.
Why Laser Machine Need Chillers
The laser will heat up after running for a long time. If it is not cooled down, trouble will come. Either the laser tube cracked or the beam arc discharge occurred. Today, let’s talk about why we must use a laser chiller and how important a laser chiller is exactly.
Precise Temperature Control
When the laser tube is in operation, it generates a lot of heat, and self-made cooling is prone to getting out of control. The chiller can precisely control the temperature and lock it within the optimal range. Ensure the normal operation of your laser.
Accurate Water Flow Control
You may have tried connecting water pipes or installing small pumps by yourself, as the flow rate fluctuates greatly and is hard to adjust. We have built-in intelligent design. It won’t cause the laser to dry burn due to insufficient water, nor will it damage the internal precision parts of your laser machine.
Protect Sensitive Components
Components such as the laser head and optical lenses are not heat-resistant. The laser chiller continuously removes heat to ensure that these sensitive components are not affected by high temperatures.
Ensure the Cutting Quality
After stabilizing the temperature of the laser with a chiller, the beam will also be more concentrated. In this way, when you laser-cut thin metal sheets or silicon wafers, the cut will be neater and free of burrs.
Steady Wavelength Output
You should know that if the wavelength keeps changing, whether you are cutting or engraving, the final product will not be very uniform. If you are after smallness and appearance, a laser chiller is quite important.
Arc Protection Discharge
When operating laser equipment at high temperatures, air ionization is prone to discharge. At best, it will interfere with the signal; at worst, it will burn out your circuit. Then the laser chiller can completely eliminate your potential risks in this regard.
High Efficiency
If you happen to receive a rather urgent project and need to finish the product quickly. Without a laser chiller, it simply can’t withstand it. It can continuously dissipate heat, so you don’t have to stop the machine for cooling in the middle. Work efficiency will be higher.
The Advantages of The Chiller for Industrial Lasers
Continuous Constant Temperature Guarantee
The laser machine chiller in industry is equipped with a precise algorithm to regulate water temperature in real time, with an error controlled within ±0.5℃. Whether you need continuous operation or peak load, it can always supply a stable cold source to the laser head.
Low Risk of Downtime
We have built-in early warning devices that will immediately trigger the protection program when the temperature or flow rate is abnormal. Automatically switch to the standby cycle mode to prevent high-temperature melting and damage to optical components. You don’t need to stay by the equipment. You can rest easy during late-night production
Silent
Our laser chiller is equipped with a low-noise compressor and a suspended shock-absorbing bracket. The working volume is below 55 decibels, which is similar to the sound of normal people communicating in daily life.
High Anti-interference Ability
The casing of the chiller adopts a fully enclosed sheet metal casing. Isolate dust and oil stains. And it will not be interfered with by other high-frequency equipment in your factory either.
The Quality of the Finished Product is High
Each laser is provided with an equal amount of cooling medium. The smoothness of the cutting edges of materials from different batches varies very little. Suitable for your mass production
Simple Operation
Our laser machine chiller is equipped with an intelligent system and comes with a beginner’s learning tutorial. There are also clear action instructions. You can also remotely retrieve historical data to optimize the process and further reduce the operational difficulty.
Long Service Life
The laser chiller can intelligently backwash and automatically remove scale. The material selected for the evaporator is red copper, which has undergone galvanizing treatment. Its corrosion resistance has been further enhanced. When combined with a deionized water circulation system, its service life is greatly extended.
Compact Structure
Our laser chiller adopts a modular design, offering you two installation options: wall-mounted and floor-standing. You can skillfully utilize the layout of the equipment gaps. If you are renovating an old production line, there is no need to expand the factory building. You can upgrade the high-end laser configuration right in your small workshop.
Intelligent Operation
The laser chiller can automatically identify the load requirements according to the processing tasks. During the lunch break, you enter a dormant state and don’t need to run around at all.
Take Active Protective Measures to Avoid Losses
The chiller can monitor the water flow rate and pressure in real time and can clear the blockage by itself on a regular basis. Moreover, our design enables it to protect the expensive laser head from damage in case of sudden power outages.
Other Practical Applications of Laser Chillers in Industry
Classified by Application Scenarios
CO2 Laser Water Cooling
If you are using a CO₂ laser, such as for wood cutting, acrylic engraving or leather marking, this one is definitely suitable. CO₂ lasers usually have high power and generate a lot of heat. The water flow of the CO₂ laser chiller is sufficient and the heat dissipation is uniform, which can ensure that the laser operates within an appropriate temperature range. Many bosses engaged in advertising processing love to use it, and it is relatively durable and easy to operate.
Fiber Laser Cooling
Nowadays, more and more friends are engaged in metal cutting and welding, and fiber lasers have become the main force. It is particularly sensitive to water temperature. A difference of even half a degree may affect the quality of the light spot. This chiller is also designed quite sensitively and can quickly lock the water temperature at the point you set.
Solid Laser Cutting Cooling
If you are using a solid-state laser like YAG, such as a marking machine or a low-power welding machine, this one is more flexible. Solid-state lasers sometimes need to cool several components such as crystals and lenses, simultaneously. Give more water to each part that is hot and less to each part that is cold. In terms of design, the adjustable range of flow and pressure has been expanded for you, which can better match the requirements of lasers of different specifications.
Ultraviolet Laser Cooling
Ultraviolet lasers have a special wavelength and are inherently very delicate. Even slight temperature fluctuations can damage optical components. We guarantee that other machine tools in your workshop will not affect it.
We took quietness seriously when designing this one. Both the internal pump and fan are low-noise models, and sound-insulating cotton has been added to the casing. When it operates, it basically makes a soft humming sound, even quieter than that of an office air conditioner. When you are working in the workshop, the normal speech of the people around you will not be affected. Many of our regular customers have said that they used to be afraid of getting a headache from the noise, but now they can focus on the equipment with peace of mind, even when the machine is on.
Whether an industrial laser chiller is convenient to move depends on its model. The model with casters is convenient to move and relatively small in size. You can adjust your position in the workshop and leave with just a gentle push. If it’s an old model without wheels, it won’t be very convenient to move. All of our newly released models are equipped with silent casters, which push smoothly without making any noise. Of course, if your venue is fixed and not frequently moved, a regular model is also sufficient.
A common chiller mainly cools the machine down, as long as it is cool enough. However, laser equipment is delicate. The lenses and crystals in the optical path are most afraid of sudden temperature fluctuations. At this point, a laser chiller is needed. It controls the temperature with such accuracy that the fluctuation is so small that you can hardly feel it.
Sure. When the laser power is low, it will adjust the water temperature by itself to save electricity. And that frequency conversion module is just like stepping on the accelerator while driving, providing power as needed. For the heat exchange part, the copper tubes are made dense and thin, allowing heat to dissipate quickly.
Built-in temperature control starts preheating in advance and can withstand low temperatures. If you are in a workshop with a lot of dust, the outer casing is made with dust-proof nets. If there are any special circumstances, just tell me and we can see together how to match you more appropriately.
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