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Features of Waterjet Cutter Chiller
- Set precise temperatures and maintain a stable temperature, ensuring the stability of performance.
- Stainless steel evaporator, non-ferrous metal waterway system, and sturdy and durable cabinets treated with powder coating.
- Equipped with easy tank fill access, cleanable air filters, LCDs, and NEMA-rated electrical enclosures.
- Equipped with pressure switches, liquid pipe observation windows, and lockable disconnection devices for ensuring safety.
- Use environmentally friendly refrigerants like R-407C, R-410A, or R-454B.
Chillerone—Produce High-Quality Waterjet Chillers For You
Chillerone waterjet chillers are centered around outstanding stability and a top-notch coefficient of performance. Through modular design and an intelligent temperature control system, we not only protect the equipment from overheating risks but also enable you to achieve unparalleled cutting precision and surface quality, whether working with titanium alloys, composite materials, or delicate stones and glass. Contact us, and make Chillerone chillers your reliable foundation for efficient production!
Types of Waterjet Chillers By Cooling Method
An air-cooled waterjet chiller utilizes the surrounding air to absorb heat from the water used in the high-pressure water jet cutting machine, preventing the booster pump from overheating, ensuring stable cutting performance, and circulating and transporting the cooling water by means of a closed-loop system. The working principle is to blow air over the condenser coil through a fan to cool the refrigerant, and then transfer this cooling effect to the processing water.
A water-cooled chiller uses chilled water to remove the excess heat generated by the pressurized water jet cutting machine, cool the pressurized pump and the cutting head, thereby preventing overheating, extending the service life of components (such as seals), ensuring cutting accuracy, and typically enabling the reuse of water in a closed-loop system, thus saving water and energy.
Types of Waterjet Chillers By Application / Integration
An in-line waterjet chiller can be directly integrated into the closed-loop filtration system of the waterjet cutting system. It is usually placed between the abrasive removal filter and the high-pressure pump, and cools it as the water flows through, thereby reducing maintenance and downtime.
The high-pressure pump waterjet chiller is a specialized cooling system designed to maintain the ideal temperature of the hydraulic oil used by the Ultra-High-Pressure (UHP) booster pump during waterjet cutting. This helps enhance performance, extend the lifespan of seals, and prevent overheating.
The hydraulic waterjet chiller is specifically designed for water jet cutting machines. It can save energy by recycling the cooling water through a closed-loop system, crucial for maintaining machine longevity, reducing downtime, and allowing continuous, efficient operation.
A flow-through waterjet chiller can rapidly cool the incoming water used by the waterjet cutter in one go. It operates using the pressure of the incoming water and does not require its own pump, suitable for direct drive pumps in open systems to protect the pump seals and ensure the stability of the cutting temperature.
Reliable Certification
Our waterjet cutter chillers hold ISO and CE certifications, fully complying with global safety and refrigeration standards for reliable industrial application.
Waterjet Chillers Applications
Waterjet chillers are a necessary component of waterjet cutters, so theoretically, where a waterjet cutter is needed, a waterjet chiller is also required.
In metal cutting, waterjet chillers are used to control the hydraulic oil temperature of the high-pressure pump to directly ensure cutting accuracy and protect expensive equipment. They are necessary for high-precision requirements or continuous long-period cutting.
Waterjet chillers help ensure that ultra-precise and heat-free cutting can be achieved, thereby meeting the strict material performance requirements of aviation components, often applied in the cutting of the aircraft fuselage frame, wing skins, engine components, interior panels, and various carbon fiber composite materials components.
In stone and glass cutting, waterjet chillers are the foundation for maintaining extremely high jet pressure (often reaching 300-400 MPa), ensuring the ability to cleanly and efficiently cut through hard and brittle materials such as granite and thick glass.
In automotive, waterjet chillers are the foundation for achieving precise cutting of complex interior components and smooth cutting of exterior and structural parts. They meet the large-scale and fast-paced production requirements of the automotive industry, while protecting expensive equipment.
Waterjet chillers ensure that the high-pressure waterjet can complete the cutting process stably and accurately, while guaranteeing that the entire process complies with the low-temperature and hygiene safety standards of the food industry.
In medical device manufacturing, waterjet chillers ensure cutting accuracy and material integrity, used for the precise processing of medical components such as orthopedic implants and surgical instrument casings, ensuring no thermal damage and no material degradation. Besides, waterjet chillers can also provide precise temperature control for the power unit of the water jet system or for specific heat-generating components.
Waterjet chillers help ensure the stability of the basic cutting experiments and support the development of cutting-edge composite processes. They ensure that the waterjet high-pressure pump does not overheat during the long-term test, maintain a stable cutting pressure, and precisely cut various new materials and composite materials.
See the Waterjet Cutter Chiller in Action
Watch how the waterjet cutter chiller delivers stable temperature control, fast cooling response, and reliable performance in real industrial working conditions.
Why Waterjet Cutter Need Chiller?
The waterjet chiller is mainly used to cool the high-pressure pump and prevent it from overheating due to continuous operation for waterjet cutters.
The waterjet cutter needs to operate in temperatures below 18 °C (65 °F), so the waterjet chiller is a must to keep the hydraulic oil and the processing water within an appropriate temperature range, reducing the wear of seals and components. Controlling the large amount of heat generated during high-intensity pumping and cutting, it can lower maintenance costs. In this way, the waterjet chiller can extend the service life of the waterjet cutter, maintain its efficiency, and ensure the stability of cutting accuracy by controlling thermal expansion.
Waterjet Chillers Operating Principles
The core working principle of the waterjet chiller is to continuously and precisely remove the heat generated by the water jet equipment (mainly the high-pressure pump) during operation through a closed refrigeration cycle, in order to keep the hydraulic system of the equipment working at the optimal temperature.
In the external circulation, a large amount of heat is generated by the waterjet cutter during operation, which is absorbed by the built-in hydraulic oil or cooling water, causing the temperature to rise. These high-temperature cooling media are pushed by the water pump and flow through the pipes into the chiller. In the evaporator inside the chiller, it is absorbed by the internally circulating refrigerant, causing its own temperature to drop rapidly, and finally pumped back to the water knife equipment to start a new round of cooling.
In the internal core cycle, the low-temperature and low-pressure liquid refrigerant absorbs the heat from the hot cooling water coming from the water jet in the evaporator, evaporating and turning into a low-temperature and low-pressure gaseous state, which is absorbed and turned into hot and high-pressure gases, and enters the condenser. Here, the heat is released and the gases are condensed into a hot and high-pressure liquid, which flows through the expansion valve and returns to its initial state.
Waterjet Chillers Advantages
Protect the core components
The precision components of waterjet cutters such as seals and plungers of the high-pressure pump are extremely sensitive to temperature. Excessive heat will accelerate aging, wear and even failure, so the waterjet chiller is important to protect these core components and extend their life.
Ensure cutting accuracy
The waterjet chiller ensures a stable temperature for the waterjet cutter, which can ensure the stability of the hydraulic system pressure, thereby ensuring consistent cutting force of the water jet and smooth, flat cuts, and reducing the need for secondary processing.
Prevent performance degradation
If the hydraulic oil temperature is too high, it will become thinner, leading to a decrease in pump efficiency and insufficient pressure. The waterjet chiller maintains a proper temperature to ensure cutting efficiency.
Increased productivity
Modern waterjet control systems now usually have temperature protection, which means that excessive heat will automatically shut down the system, affecting production. The waterjet chiller perfectly solves the problem, ensuring stable output pressure and efficiency of the high-pressure pump, thus increasing productivity.
Safety
Waterjet chillers control the temperature, protecting waterjet cutters and operators from faults caused by high temperatures, ensuring a safer working environment. Chillerone waterjet chillers are equipped with pressure switches, liquid pipe observation windows, and lockable disconnection devices to ensure better safety.
Keep clean
Compared with traditional chillers, the waterjet chiller system using water as the cooling medium avoids oil leakage and keeps the equipment and workshop environment clean.
Cost saving
Efficient cooling provided by waterjet chillers reduces electricity costs and lowers the overall energy load during the cutting process, and they also significantly reduce the frequency and cost of equipment maintenance and the replacement of seals and hydraulic oil.
Wide applicability
Waterjet chillers can continuously process various materials, from plastics to granite, without thermal deformation.
How to Choose a Reliable Waterjet Chiller Supplier?
Many factors need to be taken into account when you are choosing a waterjet chiller supplier. Here are some suggestions for you.
- Experience: Give priority to suppliers with successful cases or customized solutions in the waterjet industry
- Products: Pay attention to the brands of core components, such as compressors and the overall energy efficiency of the waterjet chiller.
- Certifications: Qualified suppliers should have CE, UL, and relevant certifications.
- Service: A good supplier provides complete pre-sales and after-sales services.
- Cost: Except for the initial price, long-term operating energy consumption, maintenance costs, and potential downtime risks should also be included.
Why Choose Chillerone?
- Profound experience: All Chillerone technicians have over 10 years of experience in the design and manufacture of waterjet chillers.
- Customization: We can customize the cold capacity of waterjet chillers according to your needs, from 0.8kW (0.2 t) to 1750kW (550 t).
- High-quality products: Chillerone waterjet chillers are equipped with filters, LCDs, and NEMA-rated electrical enclosures, and use environmentally friendly refrigerants (like R-407C, R-410A, or R-454B).
- Competitive price: Our products are always cost-effective with high quality. You can contact us and get a quick quotation in just a few hours.
- Consulting Services: Chillerone provides 24/7 consulting services to ensure immediate support.
- After-sales service: We offer a 24-month warranty period, which can be extended to 5 years. During the warranty period, our team will solve any problems and defects of the chiller for free.
- Compliance: All of Chillerone waterjet chillers have professional certifications such as CE and ISO, reliability certification, and test reports. Our expert engineers also follow the international standard industry norms, significantly enhancing the efficiency of the engine.
Usually, the cooling capacity is the most crucial parameter when selecting waterjet chillers, which must be matched with the heat output of the water jet high-pressure pump. Small waterjet cutting systems usually require 3-5 kW, while large waterjet cutting systems may need more than 8 kW.
The temperature of the hydraulic oil or cooling water should usually be maintained within a lower range of 18°C to 25°C, but it may need to be adjusted according to your specific requirements. If you are not sure, you can consult our professional groups freely.
A closed-loop design refers to the cooling water that circulates within a sealed and clean pipeline, isolated from the outside world. It can effectively prevent impurities from entering the precise high-pressure system, making it the preferred solution for waterjet cooling.
Yes. Ensuring proper heat dissipation and checking the cooling water quality and system pressure is the foundation for maintaining refrigeration efficiency and equipment lifespan.
Yes. Excessive environmental temperature will reduce the cooling efficiency of all refrigeration units (especially air-cooled ones). So it is necessary to select models with sufficient cooling capacity and ensure that the installation location has good ventilation.
Usually, this is operable, but the key lies in the interface and parameter matching. It is necessary to confirm whether the interface sizes, voltages, control signals (such as alarm interfaces), and the required cooling flow rate and pressure of both parties are compatible. It is advisable to consult our professional teams first.
The energy consumption mainly comes from the compressor and the pump of the waterjet chiller. Choosing a model with a high Coefficient of Performance (COP) and ensuring that the cooling capacity matches the actual demand are the keys to reducing long-term energy consumption.
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